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XTP - Kitting and Kanban
XTP approached us to develop a Kitting and Kanban system focused on one line of wakeboard tower products.
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Mercedes SUV Seat Belt Component
We made the necessary changes to produce the part using an innovative combination of manufacturing processes.
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Precision Ladders, LLC - Extend-A-Rail
We provided an engineered solution to provide a simplified but elegant and cost effective solution.
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Heritage Log Homes - Log Locking System
We provided a solution for them via a spring loaded compression system that preloads the stacked logs.
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Instrumentation - Billet Machined Aluminum Electronics Enclosure
This electronics enclosure is machined from solid aluminum. Note the .035” thick fins protruding from the base. That is some detailed machining.
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Boating - 5 Axis Billet Machined Aluminum Vent
This wakeboard boat exhaust vent shows some cool 5-axis machining capability.
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Semiconductor – Winding Tooling
We designed and manufactured this tool to wind copper tubing with a constant helical lead along a constant spherical radius.
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Semiconductor – Valve Component
17-4 PH Stainless - .006” Thick Webbing…Yes, it’s a wire EDM job.
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Military – K-500 Monel Bolt
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Automotive – Gear Shift Lever
Gear shift component for aftermarket transmission supplier.
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Automotive – Test Housing
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Automotive – Fuel Pump Housing
This is a billet machined prototype housing manufactured for testing purposes. A production version will be die cast.
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Scientific – Precision Gear
We burned this one on our Wire EDM.
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Automotive – Test Flange
This demonstrates turning and milling on a single thin-walled part.
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Automotive – Test Flange
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Military – Bellows
This is Navy Brass (Nickel Aluminum Bronze) Material
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Food Processing – Die Assembly
This project illustrates our machining of Delrin, Nylon, and Aluminum for a 3-Piece Die Set.
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Military - K-500 Monel (65% Nickel Alloy) - Seawolf Submarine Bolt
Size = 3.25” – 4 UNC Socket Head Cap Screw x 12” Long Weight = 37 lbs.
Tensile Load Capacity = >1,000,000 lbs. This bolt is so strong it cannot be pull tested so we send pedigree samples of the material to a local testing lab. Installation Torque = 11,000 Ft-Lbs…That’s a big wrench.
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Automotive – Control Valve
This part has in excess of 140 certified dimensions with a bore held to .0005” straightness over 4 inches.
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