Protomet
Case Study
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Log Locking System
Heritage Log Homes - Log Locking System

Log settling is a natural challenge for anyone owning a log home. This can lead to loose-fitting logs and air infiltration. Heritage Log Homes effectively solves this problem with an engineered and patented solution. The solution is provided via a spring loaded compression system that preloads the stacked logs. A threaded rod runs from the top to the bottom of the house through precision pre-drilled logs. The rod is terminated with a nut and spring on one end and a patented Self-Aligning Log Locking Yoke (SALLY™) on the other end.

Heritage initially approached Protomet with the challenge of lowering the cost of this system. After an onsite review of the application, Protomet engineers submitted 4 different design options. Heritage liked features on 2 of the design options and requested that they be combined. This entire process from concept to prototype took about 4 weeks and resulted in a lower cost and improved design.

Figure 1 depicts the original design, Figure 2 shows the new CAD design, and Figure 3 is the new production part. The new version introduces a knurled section to simplify the assembly process by eliminating the need for nails to hold the SALLY™ in place.


Log Locking System
Figure 1

Log Locking System
Figure 2

Log Locking System
Figure 3

Log Locking System
Figure 4

Figure 4 displays the system as assembled.

The new design SAVED 22% of the SALLY™ cost. These savings go straight to the bottom line for Heritage Log Homes. It also allows them to provide additional benefits for the installers by streamlining the assembly process. This is a definitive "Win-Win" for Heritage and for their customers…more evidence of the innovative attitude at Heritage Log Homes. www.heritagelog.com. If you are in the market for a log home, check them out. They are top of the line…


Protomet received the Business TN Fast 50 Award for being one of the 50 fastest growing companies in the state of Tennessee.
Protomet Corporation
1010 Larson Drive, Oak Ridge TN 37830    Phone (865) 425-0600 Fax (865) 425-0771